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Rebuild Includes (but isn’t limited to):
- Clean and paint in OEM colors with new decal package
- Platens cleaned and sanded, all platen holes repaired
- New clamp bushings
- New ejector guide rods and bushings
- Ejector cylinder rebuilt
- New Pneumatic air cylinder and valve
- New/rebuilt traverse cylinder
- New caliber, position cylinders
- Motors rebuilt
- All new pumps
- New heat exchanger
- New robot interface
- Fully rebuilt and tested injection unit
- New heater bands and barrel cover
- New wire harness
- New VDU2 controller
- When complete, machine will be fully runoff and tested
VDU2 Upgrade Features:
- Closed loop injection control profile with up to 10 steps
- Cut-off selection by time, position or hydraulic pressure
- Closed loop pack and hold profile with up to 5 steps
- Coordinated closed loop recovery with selectable 5-step screw speed and 5-step back pressure profiles
- “Drag-n-Drop” setting of all profiles
- Real-time trace of the entire injection process
- Selectable two-stage low pressure close with try-again circuit
- Programmable auto-purge
- Standard single core system with selectable set, pull and unscrew modes
- 16-channel selectable process monitoring with programmable tolerance alarms, grahpical and tabular display
- Data logging with export to Excel
- Auto-tune barrel temperature control with graphical monitoring
- Production data system with programmable end of production
- Internal and USB mold and calibration setup file storage
- Internal and USB key user access system, USB printing and print-to-graphic file, USB hub with three access ports
- Large 15″ high resolution touch-screen and multi-function keyboard for manual machine functions and system navigation
